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Dec
17

Adaptive defrost control

Posted by: JWWebster | Comments (0)

In these new fangled ice boxs is what you call adaptive defrost control. Instead of the old tried and true defrost timer, brainiacs have decided to use artificial intelligence to determine defrost.
The basic pattern of adaptive defrost is:
COOLING,PRE-CHILL,DEFROST,DWELL,and POST-DWELL.
Hey I ain’t making this up. The ADC (adaptive defrost control) Counts the number of times the doors are opened, the total compressor run time, and the length of time the defrost heaters were on during the last defrost. This method supposedly enables the adc to work nice in all kinds of conditions, whether hot and humid or cold and frigid climates. COOLING Mode will remain for an indefinite time or until defrost is determined by the micro-processor. When all systems are go for defrost the adc makes the jump to light speed by going into PRE-CHILL, this brings down the temps in the freezer to off set the defrost operation so that the food temp does not suffer dramatic temp rises. Pretty cool ain’t it? If the ice box is in pre chill and the door gets opened then a DEFROST HOLD OFF will jump in and not do a defrost for several hours. If the door is continually opened at the end of 16 hours the adc is gonna defrost that ice box anyway. The defrost period varies but is a maximum time of 45 minutes including when the DWELL kicks in. Dwell is the length of time the ice box stays off AFTER the heater is terminated.
Then The POST DWELL will kick in. The post dwell will fire up the compressor and condenser fan but the inside fans will not run allowing the coils inside to cool down before them fans kick in and she jumps back into Cooling mode. I bet you would like to have a copy of GE’s adc repair manual wouldn’t you?
TECHNICAL SERVICE GUIDE

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Categories : Refrigerator
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My buddy Robert brought by another trash pile pick. A good looking top of the line late model GE top slosher. The one with all the idiot lights mounts across the top. The start switch was out and he wanted my opinion. Last summer we junked out one almost exactly like it. I grabbed the board off of it and matched it with the one on his. Same number. 6 hexheads, 3 quick disconnects, and a jumper later all took about 5 minutes to swap out. We had to wiggle the motor a time or two and got it spinning. Locked from setting up in the swamp ( that’s where we live) Then we connected water up and she ran beautiful. That dang Robert. I keep telling him not to waste his back on that junk and he keeps getting lucky.

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Categories : Washer
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Oct
20

Granny’s Gurgling Furnace

Posted by: JWWebster | Comments (0)

A rare phenom occurred over the weekend here in the swamp. It got cold as hell. I turned on granny’s Amana high efficiency furnace and all I heard was a gurgling sound. Not good. The same thang as last years fiasco. First time it gits cold the dang heater acts up. The draft inducer motor full of water, the furnace all rusted to hell, the electronics all wet. Dayum. So I removed the blower and dryed it out with a hair dryer. Dryed all the electronics and the furnace. I figured Mobile is the wettest city on the planet besides Seattle so I went up on the roof. Found no leaks, Hosed it down with a water hose while I had peeps up in the attic looking for where the water was coming from. Could not find one damn leak. So I got to looking at the ac drain. I poured some water down the drain and BOOM there it was. Stopped up ac drain. To make matters worse the leak was never seen because the water was going through the wood sub-flooring under the furnace. I had to blow out the tube going into the draft inducer and open it up, (full of mud), I had to take a tooth brush and clean the orifice on one of the burners, naturally it was the one with the flame sensor fartherest away from the gas valve. I didn’t have to clean the flame sensor itself which was amazing to me. I also replaced the screws on the blower with new stainless ones. Never know when I might need to remove it again and those rusted ones were hell to get out. So if you hear a gurgle in your heater shut er down and dry er out.
Right now it is about 80 degrees in here(73 outside) Grannys got it hot as 3 yards of you know where. So much for the cold weather. LOL

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Categories : HVAC
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Oct
16

Electric Furnace Notes

Posted by: JWWebster | Comments (0)

How does electric heat work? Having a basic understanding of what is happening greatly increases your ability to diagnose and repair these heaters. All of them basically work the same. Just as an air conditioner A-coil needs a certain amount of freon flowing through it, Air must be traveling over the heating coils at a certain rate or they will simply heat up and disentergrate in a very short time. But if the fan comes on straight away then only cold air will come out of the vent!. So how do they do it? The manufacturer installs a sequencer to bring on the heating coils in stages.
sequencer
This does 2 things. Pre warms the heater and keeps the breaker from tripping. A heating coil is first brought on to heat up the furnace and then 30 seconds later another one comes on 30 seconds later the fan and another one kicks in. Each coil is approximitly 5000 watts the typical furnace for a 3 bedroom. These coils will break individually and instead of 15000 watts you have 10000 or even 5000. Many times people would bring the heat strip to me with all 3 coils broken. Can you imagine that? The good news is each coil can be restrung
restring kit
and the heater can be brought back up to normal. When restringing any element you must have the coils evenly spaced and you cannot have any gaps or they become weak spots and burn out. You must take care not to let the coil touch the heater chamber also.

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Categories : HVAC
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Oct
16

ODS(oxygen depletion system) tips

Posted by: JWWebster | Comments (0)

ODS.bmp
ODS (oxygen depletion system) gas safety pilot for space heaters and fireplaces. The most common problem with these is the pilot flame does not keep the safety thermocouple hot enough to hold the safety magnet open,thus shutting down the fire in just a short time.
I use a product called Rustbuster to squirt through the pilot burner into the ODS chamber(small chamber with flap just behind the pilot light) to remove tiny spider webs,dust,etc,that gets tangled up in the burner over the warmer months when the system is not in use.After making sure the ODS pilot chamber is cleared of these obstructions you move the control knob to the PILOT position press down on the knob and let the gas flow out of the pilot,,,snap down the red ignitor rapidly a dozen or more times till that flame light up. Hold down on that control knob till the tip of the safety thermocouple gets hot enough to generate electricity and hold the safety magnet in, allowing the pilot to stay lit. Next move the control knob to ON position. in about 20 seconds the flame should come on.
You will know the heater is working properly if the pilot flame is a long pretty blue color (2 inchs) The beauty of this system is when oxygen content of the home or room gets low, the chamber will lower the pilot flame and the safety will snap closed the main gas and no more fire.
When any dust or cobwebs get into it, it tends to quit after only a short while. That is why I flush the chamber from the pilot end with rust buster. Shop air will work, but rustbuster is best because it has a nice telescoping spout you can use to reach the pilot burner opening.You can get it at any hardware store for a cupla bucks. You never want to re-size the pilot hole to make the flame bigger, OOPS! Doing so will cause you to have to purchase an new ODS pilot burner assembly.
Notice the hole to clean arrows. You can use a straw to blow out the dust or shop air also. When the dust is removed the heater will work properly. I use Rustbuster.It has a telescoping spout and I shoot a little right into the pilot. I flush it out safely without messing with the flap on the pilot safety! Bend that flap out and you have screwed up the pilot big time!
rust buster

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Categories : HVAC
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It is getting colder now and some folks are turning on their heaters only to get no heat. The problem is the flame sensor most of the time:
sensor1
They get contaminated and will not sense ignition. If the brain does not get a signal of ignition it will think raw gas is coming out and it will check 3 or 4 more times. Within 20 seconds it will shut down the gas valve. Replace this sensor or clean it real good with emory cloth or a brillo pad. Also take a look at all connections from the burner to the control. A loose or corroded wire will not get a signal back to headquarters that ignition has occurred and the dang thang will shut down.The control might be bad but make damn sure it ain’t something simple before you go blowing money on non refundable parts.LOL!

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Categories : HVAC
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Oct
13

GRANNY’S NUKE NOTES

Posted by: JWWebster | Comments (0)

Twist the timer knob or push the button and electricity from the wall outlet travels through the power cord and enters the microwave oven through a series of fuse and safety protection circuits. These circuits include various fuses and thermal protectors that are designed to deactivate the oven in the event of an electrical short or if an overheating condition occurs.

Figure 1

Figure 1


Generally, the control system includes either an electromechanical relay or an electronic switch called a triac as shown in Figure 2 . Sensing that all systems are “propah,” the control circuit generates a signal that causes the relay to activate, thereby producing a voltage path to the high-voltage transformer .
Figure 2

Figure 2


In the high-voltage section, ( Figure 3 )
Figure 3

Figure 3


the high-voltage transformer along with a special diode and capacitor arrangement serve to increase the typical household voltage, of about 115 volts, to the shockingly high amount of approximately 3000 volts! The microwave energy is transmitted into a metal channel called a waveguide , which feeds the energy into the cooking area where it encounters the slowly revolving metal blades of the stirrer blade . Some models use a type of rotating antenna while others rotate the food through the waves of energy on a revolving carousel. In any case, the effect is to evenly disperse the microwave energy throughout all areas of the cooking compartment. Some waves go directly toward the food, others bounce off the metal walls and flooring; and, thanks to special metal screen, microwaves also reflect off the door.
So, the microwave energy reaches all surfaces of the food from every direction.
All microwave energy remains fer the most part inside the box but if grandpa wanders too dang near it his Dewey,Cheatum,and How pacemaker could take a dump. So gramps back slowly off from the machine pwease! Go get ya another bag of pork skins my nizzle.
When the door is opened, or the timer reaches zero, the microwave energy stops–just as turning off a light switch stops the glow of the lightbulb.

So, when all systems are Go, with the door is closed, an electrical path is established through a series of safety interlock switches and extends voltage onward towards the thrusters of this bad boy.

Figure 2a

Figure 2a


Figure 2b

Figure 2b


The transformer secondary (output) voltage swings into the negative half-cycle and increases in a negative direction to a negative 2800 volts, with polarities as shown. The transformer secondary and the charged capacitor are now essentially two energy sources in series. The 2800 volts across the transformer winding adds to the 2800 volts stored in the capacitor and the sum voltage of 5600 volts is applied to the magnetron cathode. There are two fundamental characteristics of this 5600-volt output that should be noted:
First, because a voltage doubler is also a rectifier, the output is a DC voltage.
Second, the resulting output voltage that is applied to the magnetron tube is actually a pulsed DC voltage.
This is because the doubler generates an output only during the negative half-cycle of the transformer’s output (secondary) voltage. So, the magnetron tube is, in fact, pulsed on and off at a rate of 60 times per second here in the good old U S of A. (50 in pwaces with 50hz freq ah imagine) So the basic effect of all those molecules a rubbing together produces friction, and friction produces heat. Speaking of which: Hay grandma wheres the popcorn? The movie is about to start. It is a new one: SublimeMasters revenge of the evil Fixya empire. It oughta be a good un~ :D

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Categories : Microwave
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